Screw Terminals and Box Protection:
1/4-20 x 1" threaded terminals are standard as in Fig.
S or in terminal box as in Fig. B. Under 2" width, terminals are
parallel to circumference. Over 2", terminals are perpendicular to
circumference. Standard position is 180° from gap. Specify alternate position.
Braid or Conduit Protection:
To protect leads against abrasion, braided sleeve in Fig. L. is held in
place by a clip. Conduit in Fig. A is connected to stand off bracket.
Standard position is 180° from gap. Specify alternate position. Standard
length is 12" braid or cable with 14" leads.
Overlap Flange:
For thermocouple probe hole located through gap as per Fig. F.
Leads:
Fiberglass insulated lead wires held in place by a clip as per Fig. D.
Standard position is 180° from gap. Specify alternate position.
Quick Disconnect Plug:
U.L. approved plugs can be attached with BracketFig. P; ConduitFig.
A and C; BraidFig. L. Mighty-Miser Ceramic Band Heaters can also be supplied
with #110 European Plug. Other plugs attached to leads are available.
MOUNTING CONFIGURATIONS
Fig. E: Standard Mounting method on all configurations
Fig. R: Quick Release Clamp Assembly
Additional Variations
· Dual Voltage
· 3 phase
· Ground lead or terminal
· Stainless Steel shroud
· Partial coverage
· Oversize gap
· Boxes fitted with cable or
braid
· Perforated shroud without
insulation
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Spring Loaded Screw
Fig. N: Quick Release Barrel Nut Assembly |
Heat Losses of Band Heaters
CERAMIC BAND HEATER WITH BLOWER
A perforated rather than insulated shroud with a cowl, plenum and blower
is designed for use on plastic extrusion equipment where some processes
generate excessive heat from pressure. When a predetermined temperature
is exceeded, the blower will engage, cooling the process. Consult Ogden
with application requirements.
MIGHTY MISER CERAMIC BAND HEATER
Specifications:
· Resistance Tolerance: + 10%, - 5%
· Wattage Tolerance: + 5%, - 10%
· Cold Resistance: 12% lower than
hot
· resistance
· Maximum Volts: 600
· Maximum Amperage: 25
· Maximum Watt Density: Varies
depending
· upon application considerations
· Minimum Width: 1"
· Minimum Width on Maxi-Miser:
3"
· Width Tolerance: ± 1/8"
· Minimum I.D.: 2"
· Minimum I.D.: Double Insulated:
4";
· Maxi-Insulated 6"
· Maximum I.D.: 18" full
band; 36"
· half band
· Maximum Width: 3 - 4 x I.D.
depending
· upon type and size
· Standard Width Increments: 1/2"
· Standard Gap when Tightened:
1/2"
· depending upon I.D.
· Thickness w/1/4" Insulation:
5/8"
· Thickness w/1/2" Insulation:
3/4"
· Thickness of Maxi-Miser: 1"
Ceramic heaters can be manufactured in flat design for use as a strip
heater, radiant heater or without shroud for use as a furnace element. |
Maintenance and Trouble Shooting for Prolonged
Heater Life:
1. Regulate Voltage.
A 10% variation in voltage results in a 20% variation in power.
2. The cylinder must be clean
and smooth for efficient heat transfer.
3. When attaching the lead
wires to the terminals, excessive turning pressure can cause breakage
of the terminal resistance wire.
4. A 12" gap should
be maintained at the opening when operating. Retightening is not
normally required, however, if the operating temperature is changed,
the flange bolt should be checked.
5. Oil, plastic, dirt, etc.,
should not be allowed to accumulate on the heaters.
6. Select a heater to match
the diameter of the cylinder.
7. Match the heaters as closely
as possible to the actual load requirement.
Ordering Information
Specify:
· Catalog number if available
· Inside diameter
· Width
· Watts and Volts
· If 2 piece, watts and volts
each half
· Type of termination and location
· Type of mounting
· Modifications or options
· Sketch or drawing if necessary
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